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13.05.2018|Metalloobrabotka 2018

Technology and Production Excellence in Russia

Highest quality standards, further increase of production, an own spindle assembly as well as the production of hydraulic systems prove the continuous success of Ulyanovsk MT.

  • Highest quality standards at Ulyanovsk MT
  • Advantages of local production:
    • Fixed prices in rubles
    • Short delivery times
    • No custom duties
  • Local spindle production: Assembly of 600 spindles per year
  • Local spare parts warehouse for highest availability and best service for Russian customers
  • Technology Excellence: Comprehensive knowhow for the Russian aerospace industry with two technology centres

The state-of-the-art production plant in Ulyanovsk and the DMG MORI Technology and Solution Center in Moscow both underscore the machine tool manufacturer’s status as a local producer and its role as a leader of machine tool innovation on the Russian market. Since the opening of Ulyanovsk MT in 2015, the development of the Russian production site has been increasingly successful every year reaching its climax so far in 2017. Using the technology of full cycle assembly the production shows a plus of 45 percent in 2017 compared to 2016. In 2018 the spindle assembly for locally produced machines has already been launched and DMG MORI will start the local production of hydraulic systems.

The state-of-the-art production plant in Ulyanovsk and the DMG MORI Technology and Solution Center in Moscow both underscore the machine tool manufacturer’s status as a local producer and its role as a leader of machine tool innovation on the Russian market.

The state-of-the-art production plant in Ulyanovsk and the DMG MORI Technology and Solution Center in Moscow both underscore the machine tool manufacturer’s status as a local producer and its role as a leader of machine tool innovation on the Russian market.

The highest quality of the products is the main priority for all DMG MORI plants. Customers in Russia and other countries confirm this quality standard also for Ulyanovsk MT. The quality and technical level of machine tools manufactured at this production site were highly assessed at the Russian competition "100 best products of Russia" and with the “Winner of the 2017 Award” for the 5-axis universal machine DMU 50. This success is the result of DMG MORI’s ongoing investment and focus on the Russian market.

Since September 2016, the plant has been fully recognised as a Russian manufacturer so that DMG MORI can operate under local competitive conditions. This adds up to a whole series of benefits for customers: fixed prices in roubles and thus no currency exchange risks, short delivery times and no customs duties. In addition, DMG MORI aims at increasing localisation up to 70 percent and to this end works closely with Russian partners and suppliers. Essential components such as machine housings, parts of the machine body as well as gears and drive components, for example, are already produced in Russia. The benchmark set for the high-quality components is the group-wide First Quality standard, so Russian customers can also benefit from the long service life of the products. Additionally, the localization of components allows DMG MORI to reduce the costs of the DMC 1035 V ecoline, the DMU 50 ecoline, and the DMU 50 from the premium line for simultaneous 5-axis machining, resulting in highly attractive prices for Russian customers.

Launch of spindles assembly at Ulyanovsk Machine Tool

Ulyanovsk MT
Ulyanovsk MT produces the CTX ecoline series, the DMC V ecoline models, and the DMU 50 ecoline as well as the DMU 50 five axis machine with CELOS.

Ulyanovsk MT has its own mechanical production area with a capacity of 22,500 production hours, state-of-the-art production lines that guarantee the high quality demanded and its own Research and Development Department. In 2018, DMG MORI launched a local spindle assembly at Ulyanovsk MT, as well. On an area of 195 sqm DMG MORI will assemble about 600 spindles per year. Assembly and repair of spindles will be done for the locally produced machine tools including the CTX ecoline series, the DMC V ecoline models, and the DMU 50 ecoline.

Highest spare part availability and best service for Russian customers with local spare parts center

Innovative and efficient machine tools are just as important in the manufacturing sector as the absolute reliability of production technology. That is exactly what the DMG MORI manufacturer service guarantees with its extensive offer. With its maximum service quality and fair prices, the machine tool manufacturer puts the customer first. One example for this at Ulyanovsk Machine Tool is the newly established spare parts stock for locally produced machines that guarantees shortest delivery times of spare parts for Russian customers. In average, we can deliver parts for locally produced machines within 3 days. DMG MORI also ensures permanent availability of maintenance kits. These kits as well as spare parts have fixed prices in Roubles. The optimised stock of spare parts increases machine availability as well as DMG MORI’s efforts in the field of service. With Service Competence Plus, Inspection Plus, and Maintenance Plus the machine tool manufacturer has a holistic offer that guarantees short reaction times and proactive measures in order to keep production running.

Comprehensive knowhow for the Russian aerospace industry and other industrial sectors

The scope of performance at Ulyanovsk Machine Tools also includes comprehensive industry knowhow from technical advice to customer-specific turnkey solutions for demanding industrial branches such as the automotive and aerospace industries. With its Technology Excellence DMG MORI Russia also focuses on the aerospace sector. This growing industrial field requires a lot of competence in realising the most efficient and productive manufacturing solutions as well as powerful CNC technologies for best quality, customised to the customers’ needs. DMG MORI already is the main supplier of machine tools and solutions in the Russian aerospace industry with more than 380 machines installed during the last eight years. These produce all types of engine components as well as complex and highly stressed structural parts: from casings and blisks over pylon supports and gear components to turbine parts made of different materials with help of DMG MORI’s LASERTEC 3D technology.

With these manufacturing solutions, DMG MORI provides a perfect synergy between machine tool, tools, and machining strategy. The machine tool manufacturer realises these solutions with more than 20 years of aerospace competence and can offer holistic turnkey processes including machine design, tools, clamping systems, and programming. Customers have the opportunity to approach DMG MORI in their technology centres in Moscow, Yekaterinburg and – of course – in Ulyanovsk.

Contact us for all issues related to the DMG MORI technical press.

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