TULIP – No Code Plattform for a fully networked production

Highlights

The digital toolbox for individual applications in production

In times of skilled labor shortages and increasing optimization pressure, the digitization of manufacturing processes is a necessary measure. The invaluable knowledge of the remaining skilled workers must also be secured for the future of the company. The implementation of appropriate measures is increasingly carried out through the use of agile and adaptable solutions. With TULIP for paperless manufacturing, applications for individual processes are designed and the real-time data obtained is used for continuous production process improvement. In this process, users become developers and create fully functional industrial applications with over 100 customizable app templates without programming skills – up to the MES system (Manufacturing Execution System). The integration of machines, equipment, and IoT devices into existing IT systems is also possible via interfaces.

With digital assembly instructions or guided quality controls, errors in manual production tasks can be reduced. Through simple guided setup instructions and apps for machine monitoring, OEE calculation, or recording downtime reasons, main times and utilization can be optimized.

Usage along the entire production cycle

Flexibility & adaptability: TULIP allows you to create digital work instructions, MDA, and PDA solutions without programming skills and adapt them flexibly to process changes.
Real-time data for better decisions: The platform provides real-time data on machine utilization, quality control, and employee efficiency, allowing for quick responses to production bottlenecks and sources of errors.
Quality improvement & error reduction: With interactive instructions and real-time checks, TULIP supports the maintenance of high-quality standards and minimizes scrap.

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TULIP on DMG MORI spindle line at DECKEL MAHO Pfronten

MODULES

TULIP composable MES

TULIP offers a comprehensive MES solution that enables centralized control and optimization of manufacturing processes. The system captures and manages real-time data from all production areas, providing a solid basis for informed decision-making. With TULIP, companies can implement quality management, error control, and automated processes without programming skills. The intuitive no-code platform empowers users to adapt workflows, optimize processes, sustainably increase efficiency, improve quality, and minimize downtime.

Real-time data management: Clear data collection and analysis of production processes
Quality management & error control: Automated quality assurance and root cause analysis to reduce errors
Efficiency improvement through process automation: Automated workflows and reduced manual interventions
Flexibility through no-code customizations: User-friendly app development without programming skills

IoT integration in TULIP

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TULIP seamlessly integrates IoT and IT systems, enabling real-time capture and analysis of production data. The flexible connection to existing systems allows for comprehensive process monitoring and the creation of custom dashboards to improve production metrics. Through centralized and transparent data processing, TULIP supports decision-making by providing up-to-date insights into production processes and performance metrics at all times, making optimization potentials immediately visible.

IoT & IT system integration: Connection to existing systems and IoT devices for capturing and utilizing important production data
Process monitoring & analysis: Provision of dashboards for continuous improvement of production metrics
Transparent decision-making: Data-driven insights enable informed and quick decisions

Functions

The use of MDA (Machine Data Acquisition) and PDA (Production Data Acquisition) with TULIP offers companies a flexible, code-free platform for capturing and analyzing production data in real-time. TULIP enables detailed monitoring of machine utilization, production progress, and disruptions. The user-friendly integration into existing systems increases efficiency and facilitates data-driven decisions – for optimized, agile manufacturing.

MDA with TULIP

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MDA with TULIP enables real-time collection and analysis of machine data for transparent control of production processes. Users can capture runtime, downtime reasons, and performance metrics without programming knowledge and integrate them into dashboards to improve OEE (Overall Equipment Effectiveness). The flexible integration of IoT devices and existing machines facilitates connection to production and enhances the efficiency of data collection and analysis.

Transparent real-time analysis: Machine data is captured and analyzed without programming knowledge
Improved OEE: Custom dashboards reveal optimization potentials and enhance Overall Equipment Effectiveness
Seamless integration: Flexible connection to IoT devices and existing machines from all manufacturers for efficient data collection

PDA with TULIP

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PDA with TULIP enables the collection and analysis of production data at the employee level for increased efficiency and process optimization. Using customizable apps, working hours, order status, material consumption, and quality metrics can be captured in real-time without programming knowledge. This data provides insights into operational performance, helps identify bottlenecks, and can be seamlessly integrated into existing IT systems.

Transparent operational data collection: Capture working hours, order status, and quality metrics in real-time
Efficient process optimization: Detailed insights help identify bottlenecks and improve workflows
Seamless integration: Customizable apps and easy integration into existing IT systems promote smooth data utilization

Digital work instruction & quality control

TULIP enables companies to create interactive, digital work instructions for every process stage. This simplifies onboarding and reduces errors in manual tasks. With guided instructions and real-time quality checks, employees can work efficiently and error-free, ensuring high quality standards and minimizing waste. Customizable templates allow quick responses to process changes and flexible adaptation of workflows.

Interactive work instructions: Digital guides simplify onboarding and reduce errors in manual tasks
Real-time quality checks: Guided instructions ensure efficient and error-free work, maintaining high quality standards
Adaptability: Customizable templates allow quick responses to process changes and dynamic adjustments to workflows

SERVICES

With expert and domain knowledge, DMG MORI offers comprehensive services for the successful implementation of TULIP in manufacturing companies. From process consulting to implementation and customization, DMG MORI supports every phase. Specialized teams ensure that the software is optimally integrated into the existing production environment and fully leverages digitalization potentials – for more efficient processes and sustainable competitiveness.

Workshops in your own company

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The on-site workshops offer practical support for the implementation of TULIP. Together with the customer, DMG MORI experts develop customized solutions for the customer's individual production processes – from analysis to app creation to optimal use of real-time data. This ensures smooth implementation and enables the customer to use the platform sustainably and profitably.

Practical support: Experts provide on-site assistance with the implementation of TULIP and tailor solutions to individual needs
Holistic approach: Analysis, app creation, and use of real-time data for optimized production processes
Sustainable success: Training the team for long-term, efficient use of the platform

Online training

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Our online training provides companies with a flexible and comprehensive introduction to using TULIP – regardless of location. In interactive sessions, DMG MORI experts impart practical knowledge on app creation and customization, data utilization, and process optimization. This ensures that future users can efficiently use the platform and are well-prepared for the digital production environment.

Flexibility & independence: Online training enables location-independent learning
Interactive, practical knowledge: Experts teach app creation, data utilization, and process optimization
Efficient use of the platform: Employees are optimally prepared for the digital production environment

Turnkey solutions

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For customers who do not wish to implement TULIP themselves, DMG MORI offers customized turnkey solutions. An experienced team handles the entire process – from planning and installation to the complete integration of the software into the customer's production environment. This ensures a smooth handover and guarantees that all systems are optimally tailored to specific requirements.

Comprehensive service: Planning, installation, and integration of TULIP by experienced experts
Customization: Systems are optimally tailored to specific requirements
Focus on core business: DMG MORI handles digitalization, allowing the customer to focus on their core business

CUSTOMER STORIES

Koenig & Bauer

Situation & challenge:
Koenig & Bauer are specialists in the high-precision manufacturing of components and parts for their own printing presses, as well as for the assembly of their own machines and systems. For the company, digitalization means mastering the daily flood of data, information, and documents, and ensuring that this data generates added value for daily optimizations.

Solution:

Not possible to solve digitalization of production through ERP systems
TULIP supports already without descriptions or specifications
No-code solution enables daily adjustments and developments
Creation of customized applications for production needs
TULIP apps from Radebeul to be made available for other production plants
Apps to be standardized via the Koenig & Bauer App Store

RUN TEC GmbH

Situation & challenge:
RUN-TEC, specialized in the repair of turning, milling, and grinding spindles, was looking for a customized solution to make the complex processes of spindle repair more efficient and to ensure their high-quality standards. Since no software on the market could meet the specific requirements for the numerous work steps and control mechanisms, RUN-TEC decided to use TULIP, a flexible platform for process optimization.

Solution:

TULIP enables customized apps for RUN-TEC
Digital support for repair and inspection steps
Includes order planning, quality control, and data collection
Faster processes and precise project tracking
Detailed reports and efficient resource utilization
Maximum quality assurance through digitalization

VETEC Ventiltechnik GmbH

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Situation & challenge:
Vetec relies on digital solutions like myDMG MORI and TULIP to accelerate service processes and enable paperless documentation. The challenge was to avoid errors caused by paper documentation and to enable continuous analysis and optimization of manufacturing processes.

Solution:

Paperless and digital mapping of processes
Precise control of production orders
Reliable digital management of documentation
Error-free management of bill of materials through TULIP
Visualization of customer orders and their status
Increase in transparency and efficiency in production

DMG MORI STORE

The DMG MORI STORE is your central access point to the world of digital products, data-based services and new business models from DMG MORI.

To the DMG MORI STORE

QUESTION & ANSWERS

Do I need coding skills to use TULIP?

No, TULIP is a no-code platform, so you don't need any programming skills to create and customize applications.

How can TULIP improve my production processes?

TULIP enables the digital capture of data, the automation of workflows, and the implementation of real-time analytics, leading to more efficient operations, fewer errors, and improved production metrics.

Can TULIP be integrated into existing systems?

Yes, TULIP offers flexible integration options with existing machines, equipment, and IT systems, including IoT devices.