LASERTEC 65 Hybrid 3D by DMG MORI

LASERTEC 65 DED hybrid

Hybrid Complete Machining: Additive Manufacturing and Milling in one Machine

Max. X-Axis
735 mm
Max. Y-Axis
650 mm
Max. Z-Axis
560 mm
Laser power standard
3,000 W
Max. workpiece weight
600 kg
Highlights

Flexibility through combination of additive and milling machining process for 3D-parts in finished quality

  • The laser head is handled by a fully automatic shuttle - without manual intervention
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Full 5-axis milling machine in rigid monoBLOCK-design with < 12 m² footprint

AM Assistant for the best process reliability and comprehensive traceability

  • Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
  • Powder feed rate sensor as well as automatic powder calibration.
  • AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive process, substractive machining,  finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
  • Shorter time-to-market due to completete integrated PLM software integration

Using Multi-Materials and Gradient Materials for Improved Part Performance

  • Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
  • Improving cooling performance by using bronze material in the mould core
  • Better materials and improved reliability in the repair process for increased service life
  • Improved performance of exisitng tool designs by adding wear resistant coating
  • Material gradients between hard and soft, magnetic and non-magnetic, etc.

ADDITIVE MANUFACTURING

Application Examples
Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & Training
Downloads & Technical Data
Technology segment
DED - Directed Energy Deposition
Technology integration
Milling
Technology Data
Laser Type
Fiber coupled diode laser
Laser power standard
3,000 W
Workpiece
Max. workpiece diameter
650 mm
Max. workpiece height
500 mm
Max. workpiece weight
600 kg
Work Area
Max. X-Axis
735 mm
Max. Y-Axis
650 mm
Max. Z-Axis
560 mm
Use case
Internal channels / cavities
Hybrid machining
Multi-material components / graded materials
Repair / Coating
Production Type
Coating
Production
Prototypes
Repair
Materials
Bronze
Cobalt-Chrome alloys
Copper alloys
High-speed steel
Nickel-based alloys
Stainless steel
Tool steel