NMV 3000 DCG
High-precision, 5-axis control vertical machining center that uses DDM on rotary axes
Highlights
DCG technology
- Longer tool life
- Improved surface quality and roundness
- Outstanding acceleration
Direct Drive Motor technology
- The world’s fastest rotary axis drive system,
- which achieves zero backlash.
- High-speed rotation and High-precision indexing
- Less maintenance and Longer product life
ORC technology
- Superior damping characteristics
- Controls thermal displacement
- Achieves high-speed,high-precision feed
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Pallet changer with large storage capacity and small footprint
- Pallet changer with large storage capacity and small footprint
- Pallet handling with up to 114 positions in a footprint of less than 4 m2
- Workpieces up to ø 350 mm, 300 mm in length, 80 kg
- Simple programming and set-up by means of integration into the machine control system
Workpiece automation with maximum flexibility thanks to flexible layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: human and machine in one system
- Vision sensor enables robot arm positioning accuracy better than ± 1 mm
- Workpieces up to ø 150 × 120 mm and 10 kg
- Compact design (700 × 1,035 mm)
- Laser sensor
- Excellent operational performance and stability, including on an uneven floor
Control & Software
- Manual tool length measurement and workpiece centering in simple steps
- Guided instructions in the measurement. Short set-up times with high operational safety
- Shorter set-up times
- No great experience necessary to take Measurements
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
- Reduction of tool change times
- Saves tool magazine space
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Service & Training
Downloads & Technical Data
Special technical articles, analyses and background information on topics that move our industry.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Discover exclusive content with your DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
Discover exclusive content with your DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
Get access to many useful digital functions and services and have all important data at a glance. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
Unlock access to your Share Hub and many other functions and services. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
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