NVX 5100 2nd Generation
Best-ever high-precision vertical machining center
Max. X-axis stroke
1,050 mm
Max. Y-axis stroke
530 mm
Max. Z-axis stroke
510 mm
Max. workpiece height
510 mm
Max. workpiece weight
1,200 kg
Max. workpiece length
1,350 mm
Max. workpiece width
600 mm
Control & software alternatives
MAPPS Fanuc
Highlights
Unprecedented Rigidity and Accuracy - Ultimate Hybrid Structure
- Super-wide slideways (X- / Y-axis) to minimize quadrant projection
- High-rigidity roller guides (Z-axis)
- Optimized column shape substantially reduces thermal displacement
Best Chip Disposal Solution in the Industry
- Coolant tank for collecting casting sludge (option)
- Through-spindle coolant system (unit on coolant tank) <option>
- Chip conveyor (internal, spiral type) <option>
Pursuit of Usability
- Accessibility - excellent access to the table and a wide door opening
- Loading and unloading with a crane - the ceiling part also opens
- By changing the spindle unit to a complete unit, which also includes the rear bearing units, we were able to reduce the spindle replacement time.
Outstanding Machining Capability Unmatched High-performance Spindle
- World’s Best Spindle Technology
- No. 40 taper spindle achieves overwhelming high-speed machining (speedMASTER)
- Stable high-accuracy machining made possible by drastically improved spindle run-out accuracy (speedMASTER)
- No. 50 taper spindle achieves overwhelming heavy-duty cutting (powerMASTER)
- Thermal expansion compensation by Spindle Growth Sensor (powerMASTER)
Application Examples
Control & Software
Dynamic Tool Scanning – Dyna Line
- Precise tool measurement with the CMOS laser measuring device
- Due to the rotation of the turning tool, errors in the tool assembly and cutting edges can be detected
Highlights
Customer Benefits
- Visualization of the most important measurement results in CELOS-SideScreen
- Automatic measurement cycles easy to program
Left : Display of the measuring result of the tool profile in CELOS. / Right : Display of the TIR (Total Indicated Runout) in CELOS.
MVC – Machine Vibration Control
- Vibration sensors in the milling spindle
- Various indicators to display the vibration status
- New machining proposal to reduce vibrations
- With the edit function, the new machining state is easily applied to your program
Highlights
Customer Benefits
- More productive cutting condition with less vibration
- Automatic suggestions for suitable process parameter
- The simple visualization serves as an orientation aid for machine operators
Left : Status display of the process vibrations in CELOS. / Right : Algorithms for the automatic recognition of regenerative vibrations.
W-Setter
- Manual tool length measurement and workpiece centering in simple steps
- Guided instructions in the measurement. Short set-up times with high operational safety
Highlights
Customer Benefits
- Shorter set-up times
- No great experience necessary to take Measurements
Left : Structured user notes for the measurement results. / Right : Toolsetter mode – length / diameter and wear measurement.
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
1,350 mm
Max. workpiece width
600 mm
Max. workpiece height
510 mm
Max. workpiece weight
1,200 kg
Work Area
Max. X-axis stroke
1,050 mm
Max. Y-axis stroke
530 mm
Max. Z-axis stroke
510 mm