WASINO G 100 | 300
High-quality Workpieces Generated by Super-high-precision Machining
Max. workpiece diameter
11 in.
285 mm
Max. workpiece length
11 in.
280 mm
Max. bar capacity diameter
1 in.
38 mm
Max. X-axis stroke
12 in.
300 mm
Max. Z-axis stroke
11 in.
285 mm
Control & software alternatives
Fanuc
Highlights
Super-high precision
- Maintaining stable dimensional accuracy even over long-term operation thanks to the rigid bed with low center of gravity
- Thermal displacement (at cold start): ø 2.0 μm <G 100 | 300> Circularity: 0.5 μｍ
- Adoption of a pre-tension structure suppresses thermal displacement and realizes high positioning accuracy
High rigidity
- Adoption of symmetrical structure with respect to the spindle center, unique to a flat tooling turning center
- Cast iron construction with superior damping performance and high resistance to chatter
- Induction-hardened horizontal slideways integrated on the bed suppress thermal displacement
Expandability
- Versatile system variations to accommodate diverse production needs
- A wealth of highly practical applications and peripheral devices available
Power-saving
- Environmental burden reduced by using energy-efficient components
WASINO G 100
Application Examples
Automation
Open up the possibilities of automation
Increase productivity and quality, and operate 24/7. Our solutions offer extended machine uptime and support sustainability. Optimize your processes with our innovative automation solutions!
AMR 1000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport, pallet size 800x600 mm to 1,100x1,100 mm, or 1,200 x 800 mm
- Maximum transport weight of up to 1,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 1000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 1000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
SR
Flexible gantry loader for WASINO machines
- Flexible gantry loader for WASINO machines
- Handling of workpieces up to ø 80 × 50 mm and weighing up to 1 kg
- Compact, space saving with fully included automation
- Combinable with various kinds of automatic peripheral equipment (washing, measuring marking etc.) and grippers of flexible design available
- Easy programming and setup due to integration into the machine control
- Load status monitoring available via DMG MORI Messenger
Control & Software
Experience the speed of digital transformation (DX)
Revolutionize your operations, unlock new opportunities, increase efficiency and promote sustainability by reducing power consumption – while gaining a strong competitive advantage.
MAPPS X
- DMG MORI specific user interface optimized for vertical screen orientation
- Fully customizable flexible display with up to 10 windows and arrangement in window sets
- 3D collision control and machining simulation
- Comprehensive machining cycles
- Tool Management System
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Service & Training
Comprehensive carefree service and training for your production
Take advantage of our full-service offering and hands-on training to maximize machine performance and minimize downtime. With comprehensive maintenance packages, original spare parts and tailored training programs, we can take your production and your team to the next level.
Downloads & Technical Data
Work Area
Max. X-axis stroke
12 in.
300 mm
Max. Z-axis stroke
11 in.
285 mm
Workpiece
Max. workpiece diameter
11 in.
285 mm
Max. workpiece length
11 in.
280 mm
Max. bar capacity diameter
1 in.
38 mm