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Themed image ULTRASONIC 210 P by DMG MORI

ULTRASONIC 200 Gantry

5-axis ULTRASONIC machining in XXL

Max. X-axis stroke
4,000 mm
Max. Y-axis stroke
2,000 mm
Max. Z-axis stroke
1,200 mm
Max. workpiece length
4,300 mm
Max. workpiece width
2,000 mm
Max. workpiece height
1,250 mm
Max. workpiece weight
20,000 kg
Control & software alternatives
SIEMENS

Highlights

ULTRASONIC by DMG MORI

Themed image ULTRASONIC by DMG MORI
Themed image ultrasonic-210-p-highlight picture 1

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

Flexibility through spindle versions

  • Vertical spindle with 20,000 rpm
  • 45° head and 90° head for 5-axes machining up to 30,000 rpm
  • Ready for new technologies like Ultrasonic, Laser or machining of carbon material

Working area concept

  • Fixed table 2,250 x 2,000 mm with 10,000 kg loading capacity
  • T-slots across the table for easy chip removal
  • Chip conveyors on both sides of the table

Low Gantry Design

  • 50 m/min rapid traverse
  • Best visibility into the working area through missing side walls
  • Maximum utilisation of the working area

5-axes machining

  • 45° head with 90° swivel range and +/- 300° rotating range
  • compactMASTER spindle with 20,000 rpm
  • 90° head with +/- 120° swivel range and +/- 300° rotating range
  • compactMASTER spindel with 20,000 rpm up to 30,000 rpm
ULTRASONIC Machining of Advanced Materials for the Semiconductor Industry

Application Examples

Control & Software

Service & Training

Downloads & Technical Data

Workpiece
Max. workpiece length
4,300 mm
Max. workpiece width
2,000 mm
Max. workpiece height
1,250 mm
Max. workpiece weight
20,000 kg
Work Area
Max. X-axis stroke
4,000 mm
Max. Y-axis stroke
2,000 mm
Max. Z-axis stroke
1,200 mm