ULTRASONIC 210 P by DMG MORI

ULTRASONIC 210 P

5-axis ULTRASONIC machining in XXL

Max. X-Axis
2,100 mm
Max. Y-Axis
2,100 mm
Max. Z-Axis
1,250 mm
Max. workpiece diameter
2,500 mm
Max. workpiece height
1,460 mm
Max. workpiece weight
8,000 kg
Control & software alternatives
SIEMENS
Highlights

ULTRASONIC

ULTRASONIC by DMG MORI
ultrasonic-210-p-highlight picture 1

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

Precision

  • Maximum accuracy through water-cooled feed drive
  • Band filter unit with 980 l as standard
  • Highest long-term accuracy due to cooled linear guideways and active spindle growth control.

Performance

  • High dynamics with feed speed up to 60,000 mm/min
  • Also available in mill- /turn - version
  • Pallet changer for main time parallel setup as standard
  • Biggest spindle range in the market: powerMASTER motor spindle with up to 1,000 Nm and torqueMASTER gear spindle with 1,800 Nm

Efficiency

  • Lower energy consumption through intelligent needs-based power units.
  • Gantry design with vertically moving cross beam with hydraulic weight compensation.
  • Fast innovative wheel type magazine with up to 303 tools with minimized footprint. 

Highest rigidity and dynamics up to 6 m/s²

  • Thermosymetrical construction
  • 3-point support with an inherently stiff machine bed, no foundation required
  • High temperature stability standard with positioning accuracy down to 10 µm
  • Position accuracy down to 8 µm with accuracy pack option
  • Worldwide unique high precision varinat µPrecision with Position accuracy down to 4 µm
Application Examples
Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & Training
Downloads & Technical Data
Technology segment
5-Axis
Workpiece
Max. workpiece diameter
2,500 mm
Max. workpiece height
1,460 mm
Max. workpiece weight
8,000 kg
Work Area
Max. X-Axis
2,100 mm
Max. Y-Axis
2,100 mm
Max. Z-Axis
1,250 mm
Max. number of axes
5
Precision
Standard
increased accuracy
µPrecision
Magazine capacity
Max. capacity
603
Spindle
HSK-A100 Spindle
Control
SIEMENS
Production Type
Single parts
Small series (< 50)
Materials
Aluminum
Steel / Cast
Titanium / Inconel