ULTRASONIC 20 linear

ULTRASONIC 20 linear

Compact, precise, process reliable with >2 g acceleration and spindle speeds up to 60.000 1/min

Max. X-Axis
200 mm
Max. Y-Axis
220 mm
Max. Z-Axis
280 mm
Max. workpiece diameter
200 mm
Max. workpiece height
200 mm
Max. workpiece weight
100 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC
ULTRASONIC 20 linear Tool Body

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via  HSK-E32 / HSK-E40  interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

  • Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
  • Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
  • Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

  • Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
  • HSC- with max. 60.000 1/min.  As well as ULTRASONIC-machining with max. 42.000 1/min
  • Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries

Highest dynamic with >2g acceleration and absolute longterm stability

  • Linear drives in X / Y / Z with > 2 g acceleration
  • 50% stronger drives in the A-axis
  • Stable, FEM-optimised, vibration-damping mineral composite column
ultrasonic-20-linear-highlight picture 1

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)

  • Compact footprint with only 6 m²
  • Flexible integration of all available clamping systems
  • Customer specific expansion modules available on request
Application Examples
Automation

Standard automation and customised solutions in the VERTICO design

Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:

Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & Training
Downloads & Technical Data
Technology segment
5-Axis
Technology integration
Grinding
Workpiece
Max. workpiece diameter
200 mm
Max. workpiece height
200 mm
Max. workpiece weight
100 kg
Work Area
Max. X-Axis
200 mm
Max. Y-Axis
220 mm
Max. Z-Axis
280 mm
Max. number of axes
5
Precision
Standard
increased accuracy
Magazine capacity
Max. capacity
60
Spindle
HSC Spindle > 25.000 1/min
Control
SIEMENS
Automation
Circular storage
Robot
Production Type
Single parts
Small series (< 50)
Materials
Aluminum
Steel / Cast
Titanium / Inconel
Glass / Ceramics
Plastic / CFK