ULTRASONIC 85

ULTRASONIC 85

ULTRASONIC machining centre in reliable monoBLOCK design

Max. X-Axis
935 mm
Max. Y-Axis
850 mm
Max. Z-Axis
650 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,500 kg
Control & software alternatives
SIEMENS
Highlights

ULTRASONIC

ULTRASONIC by DMG MORI

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator
dmu-75-monoblock-highlight picture 2 (1)

Ergonomic

  • Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
  • Unrestricted crane loading of up to 1,500 kg
  • Quick and easy to set up thanks to it´s three-point support

Precise

  • Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
  • From 5 µm positioning accuracy in standard 
  • Stiff construction with high static masses and balanced moving parts

Versatile

  • Several table solutions from the 5 axes machining with up to 1,500 kg or complete machining with milling and turning with up to 2,050 Nm
  • Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
  • Machine integrated tool magazines with up to 180 pockets

Stiff monoBLOCK concept

  • monoBLOCK – Maximum stability from one casting
  • One-piece column with large, stable slideways, 55 mm roller guideways in all axes
  • Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
  • FEM optimisation of all components
  • Clamping of the swivelling rotary table
Application Examples
Automation

Standard automation and customised solutions in the VERTICO design

Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:

Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & Training
Downloads & Technical Data
Technology segment
5-Axis
Technology integration
Turning
Grinding
Workpiece
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,500 kg
Work Area
Max. X-Axis
935 mm
Max. Y-Axis
850 mm
Max. Z-Axis
650 mm
Max. number of axes
5
Precision
Standard
increased accuracy
Magazine capacity
Max. capacity
180
Spindle
HSK-A63 Spindle
HSK-A100 Spindle
HSC Spindle > 25.000 1/min
Control
SIEMENS
Automation
Robot
Production Type
Single parts
Small series (< 50)
Materials
Aluminum
Steel / Cast
Titanium / Inconel
Glass / Ceramics
Plastic / CFK